Iscar's Heliturn platform features a unique, double-sided insert with 4 cutting edges for Fast Metal Removal (FMR) turning. The brand new Heliturn is a tangentially clamped insert using a unique helical shaped cutting edge, useful for large depths of cut and greater than common feed rate. The LNMX...-HT Heliturn insert is screw-clamped into the SLANR tool holder and held by the TLN ..-HT carbide seat. This seat has ground surfaces on the top and bottom, to assure perfect contact of the insert with the tool holders. The upper rake face of the insert is mounted level with the top of the tool holder to allow chips to flow across the insert, without being afflicted by clamps or the tool holder body. The 4 curved helical cutting edges establish positive radial rake angles and soft penetration into the material being cut. The lower forces and smaller loads establish better tool lifespan, elevated stability and the ability to use tremendously tremendous depths of cut and bigger feeds. The chipformer, deforms and breaks the chip into rib type curved pieces which can easily be removed from the cutting area. The insert has a frontal clearance angle of 3.7 with a 6 side clearance angle to permit machining to a 90 shoulder. Depth of cut up to .315" and facing depths to .126" at up to .047" IPR are attainable with Heliturn.
When compared to CNMG/M 16... or WNMG/M 13... insert sizes with the identical corner radius, much superior tool life can be envisioned when using the LNMX 1506..-HT insert. Iscar has recently included a smaller size to the Heliturn family - the LNMX 1104..R/L-HT insert and tool holder for the medium application range of up to .197" depth of cut. The completely new insert features all of the precedence of the larger insert. This enhances the economical advantage in the medium machining application extent. When compared to CNMG/M 43. 12... or WNMG/M 43. 08... insert sizes with the same corner radius, a considerably better tool life can be expected. The inserts are accessible in .031, .047 and .063" tool nose radii. Heliturn inserts are available in the most advanced carbide grades: IC9025, IC3028 , IC428, IC907, and IC908.
The external tool holders are obtainable in 1, 1.25 and 1.5" shank sizes. Boring bars are attainable in 1, 1.25 1.5 and 2" bar sizes. Also obtainable are exchangeable heads. These tool holders have Iscar's unique Hard Touch coating, which extends holder life and thwarts corrosion. As a result of the location of this insert, machining next to the tailstock is permissible.
The high positive rake angle of these tools allows 10-15% less power usage than conventional tool holders at the same parameters.
By utilizing Iscar's Heliturn tools, immense cost savings and profitability in lathe procedures is guaranteed.
A Unique 80 Degree Rhombic Insert with high helical cutting edge for high metal removal rates Iscar is launching the CNMX 1207..-HTW insert family. The brand new insert has a very positive radial, helical cutting edge and a positive rake angle; a succession which substantially reduces the cutting forces. The insert's corner has a wiper arrangement which generates high surface finish even at high feed conditions, which in abundant occasions can dismiss a finishing cut. The corner angle is 88 degrees which provides expanded strength. The CNMX inserts were constructed for heavy machining applications. Their distinctive design ensures dependable, fast metal removal when using 80 degree rhombic inserts. They can be mounted on any standard tool holder that carries standard CNMG inserts, but the seat has to be substituted with a special seat: TCH 4. Iscar's R-clamp tool holders are highly suggested for heavy machining applications.
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